Discussion:
How to make the Breville BCG450 burr grinder grind finer! Guide
(too old to reply)
t***@gmail.com
2008-02-19 09:02:59 UTC
Permalink
Thought I should let all you guys out there who desire to revoke their
guarantee in favor of getting a finer grind out of this machine know
how it's done. Well, you'll be happy to know that, IT'S REALLY
EASY! :)
I'll scare you a bit in the disclaimer, but it's really a simple task
for the non-incompetent.

I've got a Gaggia Classic and originally this grinder was far from
grinding fine enough. After this mod I am very happy with it,
considering I will hopefully not have to get another grinder. I'm
still tamping as hard as i can, but before i was getting 7 second
shots, now after the mod i'm getting 20-25 seconds. Sometimes there's
still some to be desired from the grind, but it's a different world to
what i had before.

This "guide" is for the Conical Burrs set. I've seen on the net
pictures of older FLAT Breville Burrs, if you have these, this guide
IS NOT FOR YOUR MACHINE!
This guide is for a machine that has the same burrs as a Solis 166,
but this solution is different because there is no individual holes-
ring for calibrating the grind. On the Breville, this ring is
incorperated into the plastic housing that sits over the bottom burr
and houses the top burr in it when you put it in.

DISCLAIMER:
This is not a GUIDE per se. The reader takes all responsibility for
his actions taken as a reaction to this post. This is friendly advise
to those who are interested. If you are interested in taking the
dangerous actions advised in this post, it is your sole responsibility
and fault at that.
Read the instructions well and make sure you understand them. I have
tried to explain how the machine works so that you can figure what
modification you must do by yourself.
If you are incompetent with basic screwdriver use etc. please don't
follow these steps, you might do damage to the machine and to
yourself. If you are competent, you still might do damage to the
machine or to yourself. Beware.
This modification will allow you to get the burrs as close as touching
- and then some. Be aware that turning on the machine when burrs are
touching is most probably very bad for it. At the least - never turn
it on with burrs touching and with no coffee beans in the hopper. The
coffee will keep the burrs from destroying each other.
If you are intending to follow my advice, please read the whole thing
before you start working.
Remember, by following these steps you are most definitely revoking
your guarantee.

1. Safety first, unplug machine from electricity! :) Take out bean
hopper and top burr and set aside.

2. pull out the 4 rubber legs and Unscrew all screws (7) from bottom
of grinder. These are triangular-hole screws, but they can easily be
screwed out with a small flat screwdriver. Take bottom cover off
grinder. Two parts here.

3. Unscrew 3 more philips screws from the bottom of the grinder,
you'll need a relatively long screwdriver to get to these.

4. Pull out button and knob on the front of the machine. They come
out.

5. carefully pull the body cover off, being careful to lift it over
what's left of the knob, and taking care not to lose the loose plastic
piece that sits under the button (keep it in a safe place with the
screws).

6. Now that the cover is off - OBSERVE the turning section above the
grinder. (see NOTE at end of post) turn it all the way clockwise
(looking from the top). This is your finest grinding setting. Now
observe what is stopping the ring from going further clockwise. You
will see a little nub on the ring turning until it hits a plastic
chamfered ridge on the body. You can also see that a little further
clockwise there is another ridge - this time straight and lower. This
second ridge is just like the ridge on the other side that keeps the
ring from going too far counter-clockwise.
Now you have observed how this works, and that the chamfered ridge is
an unnecessary (to us) restriction to the intended operationg range of
the grinder.

7. Carefully cut the chamfered ridge right off. If this is hard to do
with the ring/cover on - it can be taken off. instructions for taking
off ring: Make sure ring is turned all the way counter-clockwise. then
carefully pull it off. I've done this many times and nothing broke. Do
it with your own responsibility.

8. Now observing again: Turn ring all the way counter-clockwise and
put the top burr in. Turn ring all
the way clockwise and observe that now that the chamfered ridge is
gone, you can turn the ring all the way to the second ridge. When all
the way clockwise - observe how the top burr sits snuggly in it's
intended place - as far down as it was engineered to be able to -
without the restriction.

9. turn ring all the way counter-clockwise. (take top burr out if you
put it in)

10. Put cover back on the machine while making sure that the little
plastic piece from behind the button that you kept safely, is back in
it's place.

11. Put knob and button back in their place - making sure they are
fitted correctly.

12. Screw in 3 philips screws, then 2 plastic covers and 7 triangular
screws on the bottom of the grinder. put back 4 rubber feet.

13. Put top burr in it's place, put bean hopper in it's place. Observe
before connecting to electricity - how far your bean hopper turns past
the "very fine (turkish)" setting. Should be about an inch and a half
further than the end of the marked settings.

Have fun and good luck!
Feel free to email me with any questions.

NOTE
(from stage 6)
(on the bottom side of this cover/ring you will see a circle of holes,
this is the equivalent of the Solis hole-ring, but it doesn't come
apart, does it... Well, thanfully, we're doing something else.
You will also be able to see, that if you put the top grinder stone in
and turn the wheel all the way clockwise, it will still rock in place
and give an uneven grind, because it is not as far in it's grooves as
can be! They dont let you go as far as they know you can so you dont
ruin the burrs and blame them! Good thinking, Breville!
But that's just what we're doing, taking off their restriction and get
to what this machine was actually engineered to do. they just added a
plastic restriction so it can't get as far as intended.
)


Have a nice day,
Tal
l***@gmail.com
2012-08-11 14:38:32 UTC
Permalink
Very nice mate. I just modified mine can't wait to give it a try in the morning. I have been meaning to open it up and have a look at how this mod could be done for ages and just gave up on the idea. I was about to fork out for an expensive grinder so you have saved me a few hundred.

Cheers

Chris
f***@gmail.com
2014-01-07 01:25:02 UTC
Permalink
Hi Tal - I have the same setup as you and after adjusting the OPV to 9 bar noticed how inadequate this grinder is. Did you adjust your pressure as well? Or are you pulling 25 second shots at the factory pressure setting?

This mod looks interesting if it allows me to pull better shots, but if you are already at 9 bar and pulling a max 25 second shot at the finest grind setting, I may hold off and get a proper grinder.
Post by t***@gmail.com
Thought I should let all you guys out there who desire to revoke their
guarantee in favor of getting a finer grind out of this machine know
how it's done. Well, you'll be happy to know that, IT'S REALLY
EASY! :)
I'll scare you a bit in the disclaimer, but it's really a simple task
for the non-incompetent.
I've got a Gaggia Classic and originally this grinder was far from
grinding fine enough. After this mod I am very happy with it,
considering I will hopefully not have to get another grinder. I'm
still tamping as hard as i can, but before i was getting 7 second
shots, now after the mod i'm getting 20-25 seconds. Sometimes there's
still some to be desired from the grind, but it's a different world to
what i had before.
This "guide" is for the Conical Burrs set. I've seen on the net
pictures of older FLAT Breville Burrs, if you have these, this guide
IS NOT FOR YOUR MACHINE!
This guide is for a machine that has the same burrs as a Solis 166,
but this solution is different because there is no individual holes-
ring for calibrating the grind. On the Breville, this ring is
incorperated into the plastic housing that sits over the bottom burr
and houses the top burr in it when you put it in.
This is not a GUIDE per se. The reader takes all responsibility for
his actions taken as a reaction to this post. This is friendly advise
to those who are interested. If you are interested in taking the
dangerous actions advised in this post, it is your sole responsibility
and fault at that.
Read the instructions well and make sure you understand them. I have
tried to explain how the machine works so that you can figure what
modification you must do by yourself.
If you are incompetent with basic screwdriver use etc. please don't
follow these steps, you might do damage to the machine and to
yourself. If you are competent, you still might do damage to the
machine or to yourself. Beware.
This modification will allow you to get the burrs as close as touching
- and then some. Be aware that turning on the machine when burrs are
touching is most probably very bad for it. At the least - never turn
it on with burrs touching and with no coffee beans in the hopper. The
coffee will keep the burrs from destroying each other.
If you are intending to follow my advice, please read the whole thing
before you start working.
Remember, by following these steps you are most definitely revoking
your guarantee.
1. Safety first, unplug machine from electricity! :) Take out bean
hopper and top burr and set aside.
2. pull out the 4 rubber legs and Unscrew all screws (7) from bottom
of grinder. These are triangular-hole screws, but they can easily be
screwed out with a small flat screwdriver. Take bottom cover off
grinder. Two parts here.
3. Unscrew 3 more philips screws from the bottom of the grinder,
you'll need a relatively long screwdriver to get to these.
4. Pull out button and knob on the front of the machine. They come
out.
5. carefully pull the body cover off, being careful to lift it over
what's left of the knob, and taking care not to lose the loose plastic
piece that sits under the button (keep it in a safe place with the
screws).
6. Now that the cover is off - OBSERVE the turning section above the
grinder. (see NOTE at end of post) turn it all the way clockwise
(looking from the top). This is your finest grinding setting. Now
observe what is stopping the ring from going further clockwise. You
will see a little nub on the ring turning until it hits a plastic
chamfered ridge on the body. You can also see that a little further
clockwise there is another ridge - this time straight and lower. This
second ridge is just like the ridge on the other side that keeps the
ring from going too far counter-clockwise.
Now you have observed how this works, and that the chamfered ridge is
an unnecessary (to us) restriction to the intended operationg range of
the grinder.
7. Carefully cut the chamfered ridge right off. If this is hard to do
with the ring/cover on - it can be taken off. instructions for taking
off ring: Make sure ring is turned all the way counter-clockwise. then
carefully pull it off. I've done this many times and nothing broke. Do
it with your own responsibility.
8. Now observing again: Turn ring all the way counter-clockwise and
put the top burr in. Turn ring all
the way clockwise and observe that now that the chamfered ridge is
gone, you can turn the ring all the way to the second ridge. When all
the way clockwise - observe how the top burr sits snuggly in it's
intended place - as far down as it was engineered to be able to -
without the restriction.
9. turn ring all the way counter-clockwise. (take top burr out if you
put it in)
10. Put cover back on the machine while making sure that the little
plastic piece from behind the button that you kept safely, is back in
it's place.
11. Put knob and button back in their place - making sure they are
fitted correctly.
12. Screw in 3 philips screws, then 2 plastic covers and 7 triangular
screws on the bottom of the grinder. put back 4 rubber feet.
13. Put top burr in it's place, put bean hopper in it's place. Observe
before connecting to electricity - how far your bean hopper turns past
the "very fine (turkish)" setting. Should be about an inch and a half
further than the end of the marked settings.
Have fun and good luck!
Feel free to email me with any questions.
NOTE
(from stage 6)
(on the bottom side of this cover/ring you will see a circle of holes,
this is the equivalent of the Solis hole-ring, but it doesn't come
apart, does it... Well, thanfully, we're doing something else.
You will also be able to see, that if you put the top grinder stone in
and turn the wheel all the way clockwise, it will still rock in place
and give an uneven grind, because it is not as far in it's grooves as
can be! They dont let you go as far as they know you can so you dont
ruin the burrs and blame them! Good thinking, Breville!
But that's just what we're doing, taking off their restriction and get
to what this machine was actually engineered to do. they just added a
plastic restriction so it can't get as far as intended.
)
Have a nice day,
Tal
c***@gmail.com
2015-11-15 20:18:14 UTC
Permalink
Post by t***@gmail.com
Thought I should let all you guys out there who desire to revoke their
guarantee in favor of getting a finer grind out of this machine know
how it's done. Well, you'll be happy to know that, IT'S REALLY
EASY! :)
I'll scare you a bit in the disclaimer, but it's really a simple task
for the non-incompetent.
I've got a Gaggia Classic and originally this grinder was far from
grinding fine enough. After this mod I am very happy with it,
considering I will hopefully not have to get another grinder. I'm
still tamping as hard as i can, but before i was getting 7 second
shots, now after the mod i'm getting 20-25 seconds. Sometimes there's
still some to be desired from the grind, but it's a different world to
what i had before.
This "guide" is for the Conical Burrs set. I've seen on the net
pictures of older FLAT Breville Burrs, if you have these, this guide
IS NOT FOR YOUR MACHINE!
This guide is for a machine that has the same burrs as a Solis 166,
but this solution is different because there is no individual holes-
ring for calibrating the grind. On the Breville, this ring is
incorperated into the plastic housing that sits over the bottom burr
and houses the top burr in it when you put it in.
This is not a GUIDE per se. The reader takes all responsibility for
his actions taken as a reaction to this post. This is friendly advise
to those who are interested. If you are interested in taking the
dangerous actions advised in this post, it is your sole responsibility
and fault at that.
Read the instructions well and make sure you understand them. I have
tried to explain how the machine works so that you can figure what
modification you must do by yourself.
If you are incompetent with basic screwdriver use etc. please don't
follow these steps, you might do damage to the machine and to
yourself. If you are competent, you still might do damage to the
machine or to yourself. Beware.
This modification will allow you to get the burrs as close as touching
- and then some. Be aware that turning on the machine when burrs are
touching is most probably very bad for it. At the least - never turn
it on with burrs touching and with no coffee beans in the hopper. The
coffee will keep the burrs from destroying each other.
If you are intending to follow my advice, please read the whole thing
before you start working.
Remember, by following these steps you are most definitely revoking
your guarantee.
1. Safety first, unplug machine from electricity! :) Take out bean
hopper and top burr and set aside.
2. pull out the 4 rubber legs and Unscrew all screws (7) from bottom
of grinder. These are triangular-hole screws, but they can easily be
screwed out with a small flat screwdriver. Take bottom cover off
grinder. Two parts here.
3. Unscrew 3 more philips screws from the bottom of the grinder,
you'll need a relatively long screwdriver to get to these.
4. Pull out button and knob on the front of the machine. They come
out.
5. carefully pull the body cover off, being careful to lift it over
what's left of the knob, and taking care not to lose the loose plastic
piece that sits under the button (keep it in a safe place with the
screws).
6. Now that the cover is off - OBSERVE the turning section above the
grinder. (see NOTE at end of post) turn it all the way clockwise
(looking from the top). This is your finest grinding setting. Now
observe what is stopping the ring from going further clockwise. You
will see a little nub on the ring turning until it hits a plastic
chamfered ridge on the body. You can also see that a little further
clockwise there is another ridge - this time straight and lower. This
second ridge is just like the ridge on the other side that keeps the
ring from going too far counter-clockwise.
Now you have observed how this works, and that the chamfered ridge is
an unnecessary (to us) restriction to the intended operationg range of
the grinder.
7. Carefully cut the chamfered ridge right off. If this is hard to do
with the ring/cover on - it can be taken off. instructions for taking
off ring: Make sure ring is turned all the way counter-clockwise. then
carefully pull it off. I've done this many times and nothing broke. Do
it with your own responsibility.
8. Now observing again: Turn ring all the way counter-clockwise and
put the top burr in. Turn ring all
the way clockwise and observe that now that the chamfered ridge is
gone, you can turn the ring all the way to the second ridge. When all
the way clockwise - observe how the top burr sits snuggly in it's
intended place - as far down as it was engineered to be able to -
without the restriction.
9. turn ring all the way counter-clockwise. (take top burr out if you
put it in)
10. Put cover back on the machine while making sure that the little
plastic piece from behind the button that you kept safely, is back in
it's place.
11. Put knob and button back in their place - making sure they are
fitted correctly.
12. Screw in 3 philips screws, then 2 plastic covers and 7 triangular
screws on the bottom of the grinder. put back 4 rubber feet.
13. Put top burr in it's place, put bean hopper in it's place. Observe
before connecting to electricity - how far your bean hopper turns past
the "very fine (turkish)" setting. Should be about an inch and a half
further than the end of the marked settings.
Have fun and good luck!
Feel free to email me with any questions.
NOTE
(from stage 6)
(on the bottom side of this cover/ring you will see a circle of holes,
this is the equivalent of the Solis hole-ring, but it doesn't come
apart, does it... Well, thanfully, we're doing something else.
You will also be able to see, that if you put the top grinder stone in
and turn the wheel all the way clockwise, it will still rock in place
and give an uneven grind, because it is not as far in it's grooves as
can be! They dont let you go as far as they know you can so you dont
ruin the burrs and blame them! Good thinking, Breville!
But that's just what we're doing, taking off their restriction and get
to what this machine was actually engineered to do. they just added a
plastic restriction so it can't get as far as intended.
)
Have a nice day,
Tal
Thanks Tal!

Just did the mod and it seems to work great! I haven't tried to pull a shot yet, but the grind seems just right for my Silvia now. Also, for those who undertake this mod: To cut off the chambered ridge in step 7, I just used a utility knife (the razor blade kind from the hardware store) and sawed through it. Didn't take much time at all and came off clean!

Cheers,

Chris
t***@googlemail.com
2015-12-30 08:01:44 UTC
Permalink
In case anyone has my experiences, here is my ha'penny worth:

To get cover off, over the potentiometer shaft (whats left after you pull the timing knob off), loosen the large nut until there is only just enough thread left, then the shaft (and circuit board) will push inwards several mm, so the cover is much easier to persuade to come off.

If you have difficulty getting the top burr back in, or the hopper to fit back in then the problem is with the cover! The bottom corners and edges of the cover must seat inside the base snugly or else there is a gap between the grind adjuster ring and the 'cup' that the hopper sits in. Loosen the base screws again and press the cover sides and it should pop into place, and then the hopper will easily fit back in.

If your problem is with the timer - works occasionally and only when its cold then one solution is to short out the timer so you have to use the wall switch to control the motor (better than buying a new machine). You have to wire across both the relay and the triac to get the motor to run. I have not figured which component is temperature sensitive so don't know how to fix it properly.
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